系(xi)統(tong)組成(cheng)：一臺完整(zheng)的(de)聚(ju)氨(an)酯發泡機(ji)由以下(xia)幾個系(xi)統(tong)組成(cheng)：料流(liu)系(xi)統(tong)、計量(liang)系(xi)統(tong)、氣(qi)路(lu)系(xi)統(tong)、加熱系(xi)統(tong)、清洗系(xi)統(tong)、混合裝置(zhi)。注(zhu)：生(sheng)產聚(ju)氨(an)酯泡沫(mo)的(de)高、低(di)壓發泡機(ji)和噴涂(tu)機(ji)、生(sheng)產聚(ju)氨(an)酯彈性體材料的(de)澆注(zhu)機(ji)、用(yong)于生(sheng)產聚(ju)氨(an)酯填充材料的(de)灌注(zhu)機(ji)、用(yong)于鞋(xie)材的(de)成(cheng)型機(ji)以及配(pei)套(tao)的(de)生(sheng)產線等(deng)。廣泛應用(yong)于冰箱、冰柜、汽(qi)車、制鞋(xie)和聚(ju)氨(an)酯橡(xiang)膠等(deng)行業。

PU軟(ruan)(ruan)泡Flexible PU：墊(dian)材(cai)——如(ru)(ru)座椅(yi)、沙(sha)發、床墊(dian)等，的(de)(de)(de)聚氨酯(zhi)(zhi)軟(ruan)(ruan)泡是一種非常理(li)想(xiang)的(de)(de)(de)墊(dian)材(cai)材(cai)料，墊(dian)材(cai)也是軟(ruan)(ruan)泡用量較(jiao)大的(de)(de)(de)應用領域(yu)；吸音(yin)材(cai)料——開孔的(de)(de)(de)具有良好的(de)(de)(de)吸聲消震(zhen)功能，可(ke)用作室內隔音(yin)材(cai)料；織物復合(he)材(cai)料——墊(dian)肩(jian)、文胸海綿、化妝棉(mian)；PU硬泡Rigid PU：冷凍冷藏設備——如(ru)(ru)冰(bing)箱、冰(bing)柜、冷庫、冷藏車等，聚氨酯(zhi)(zhi)硬泡是冷凍冷藏設備的(de)(de)(de)最(zui)理(li)想(xiang)的(de)(de)(de)絕(jue)熱材(cai)料；工業(ye)設備保溫——如(ru)(ru)儲罐(guan)、管道(dao)等；

目(mu)前國(guo)(guo)內(nei)區(qu)(qu)(qu)域分布(bu)格(ge)局已逐(zhu)漸(jian)形成(cheng)(cheng)(cheng)四大(da)(da)板塊：一(yi)是(shi)(shi)(shi)(shi)以(yi)上(shang)海為(wei)中(zhong)心的(de)長三(san)角地(di)(di)區(qu)(qu)(qu)，該(gai)地(di)(di)區(qu)(qu)(qu)原料(liao)及其制品(pin)目(mu)前已占國(guo)(guo)內(nei)半(ban)壁江(jiang)山；二是(shi)(shi)(shi)(shi)以(yi)廣州(zhou)(zhou)為(wei)中(zhong)心的(de)珠三(san)角地(di)(di)區(qu)(qu)(qu)，該(gai)地(di)(di)區(qu)(qu)(qu)是(shi)(shi)(shi)(shi)國(guo)(guo)內(nei)聚(ju)氨酯(zhi)(zhi)產(chan)(chan)品(pin)和(he)外貿較(jiao)為(wei)發達的(de)地(di)(di)區(qu)(qu)(qu)；三(san)是(shi)(shi)(shi)(shi)以(yi)葫蘆(lu)島為(wei)中(zhong)心的(de)環渤海和(he)東(dong)北(bei)地(di)(di)區(qu)(qu)(qu)，這(zhe)里最優的(de)優勢是(shi)(shi)(shi)(shi)化(hua)工(gong)(gong)基(ji)礎雄(xiong)厚，產(chan)(chan)業規劃宏(hong)偉(wei)，聚(ju)氨酯(zhi)(zhi)高壓發泡機產(chan)(chan)品(pin)品(pin)種多(duo)、產(chan)(chan)量大(da)(da)；四是(shi)(shi)(shi)(shi)以(yi)蘭州(zhou)(zhou)為(wei)中(zhong)心的(de)西北(bei)地(di)(di)區(qu)(qu)(qu)，將(jiang)形成(cheng)(cheng)(cheng)下游聚(ju)氨酯(zhi)(zhi)產(chan)(chan)品(pin)產(chan)(chan)業鏈。未來國(guo)(guo)內(nei)聚(ju)氨酯(zhi)(zhi)生產(chan)(chan)區(qu)(qu)(qu)域分布(bu)格(ge)局將(jiang)發生變化(hua)，逐(zhu)步形成(cheng)(cheng)(cheng)六大(da)(da)板塊，在目(mu)前的(de)基(ji)礎上(shang)增加兩個(ge)(ge)板塊；一(yi)個(ge)(ge)是(shi)(shi)(shi)(shi)以(yi)重慶為(wei)中(zhong)心的(de)西南地(di)(di)區(qu)(qu)(qu)，那里有豐富(fu)的(de)化(hua)工(gong)(gong)材料(liao)資(zi)源；另一(yi)個(ge)(ge)是(shi)(shi)(shi)(shi)以(yi)泉州(zhou)(zhou)為(wei)中(zhong)心的(de)海峽西岸地(di)(di)區(qu)(qu)(qu)，該(gai)區(qu)(qu)(qu)域是(shi)(shi)(shi)(shi)目(mu)前國(guo)(guo)內(nei)聚(ju)氨酯(zhi)(zhi)鞋(xie)業和(he)外貿加工(gong)(gong)最為(wei)活躍(yue)的(de)地(di)(di)區(qu)(qu)(qu)之一(yi)。

高壓發泡機設備行業的發展趨勢：1、集噴涂澆注一體，用途廣泛;2、噴涂、澆注混合比例準備、均勻，極大程度提高了產品質量，節省更多原料;3、可以調整進料比例，專業高壓發泡機適合多種生產需要;4、加溫(wen)系統采用智(zhi)能溫(wen)控和間(jian)接加熱(re)方式，解決(jue)了原料(liao)加溫(wen)不均及局部(bu)高溫(wen)加熱(re)造成(cheng)的原料(liao)因加熱(re)變質的問題;5、體(ti)積(ji)小、重量輕，方便移(yi)動(dong)，適合現場操作;

與低壓(ya)(ya)發(fa)泡(pao)機(ji)優缺點(dian)比較：發(fa)泡(pao)機(ji)可分為低壓(ya)(ya)發(fa)泡(pao)機(ji)和高(gao)壓(ya)(ya)發(fa)泡(pao)機(ji)。是把A組(zu)分（異(yi)氰(qing)酸酯）和B組(zu)分（多元醇+發(fa)泡(pao)劑(ji)+催化劑(ji)+其他輔助材料）經計量(liang)泵(beng)輸送(song)到澆注(zhu)(zhu)頭的攪(jiao)拌(ban)(ban)室(shi)(shi)中，經攪(jiao)拌(ban)(ban)后(hou)注(zhu)(zhu)入(ru)(ru)發(fa)泡(pao)模內成(cheng)型(xing)。其缺點(dian)是每次澆注(zhu)(zhu)后(hou)攪(jiao)拌(ban)(ban)室(shi)(shi)要(yao)用溶劑(ji)將殘余物洗凈(jing)，浪費溶劑(ji)，污染(ran)環境，但(dan)(dan)設(she)備(bei)投資低。高(gao)壓(ya)(ya)發(fa)泡(pao)機(ji)是A、B兩組(zu)分經高(gao)壓(ya)(ya)泵(beng)送(song)入(ru)(ru)高(gao)壓(ya)(ya)澆注(zhu)(zhu)頭的混(hun)合室(shi)(shi)中，在(zai)15～18MPa高(gao)壓(ya)(ya)下瞬間混(hun)合后(hou)即澆入(ru)(ru)模內發(fa)泡(pao)成(cheng)型(xing)。其長(chang)處是混(hun)料均勻，不需要(yao)用溶劑(ji)清(qing)洗，但(dan)(dan)設(she)備(bei)投資較高(gao)。?

每天(tian)必須對機(ji)(ji)頭做一次保養：1.拆(chai)(chai)(chai)除(chu)(chu)兩側(ce)氣缸(gang)清(qing)(qing)(qing)理(li)(li)干(gan)凈、上(shang)油。2.清(qing)(qing)(qing)洗攪(jiao)拌(ban)轉(zhuan)(zhuan)(zhuan)(zhuan)子。3.清(qing)(qing)(qing)除(chu)(chu)轉(zhuan)(zhuan)(zhuan)(zhuan)子與銅螺絲上(shang)的(de)凝固物。4.連軸(zhou)器噴(pen)(pen)(pen)除(chu)(chu)銹(xiu)(xiu)劑(ji)。5.機(ji)(ji)頭上(shang)加黃油。每次使(shi)用(yong)(yong)后超1小(xiao)時(shi)不(bu)用(yong)(yong)的(de)，需拆(chai)(chai)(chai)除(chu)(chu)攪(jiao)拌(ban)外套(tao)，清(qing)(qing)(qing)潔攪(jiao)拌(ban)轉(zhuan)(zhuan)(zhuan)(zhuan)子上(shang)方軸(zhou)銅螺絲上(shang)殘(can)留的(de)發泡凝固物，并噴(pen)(pen)(pen)除(chu)(chu)銹(xiu)(xiu)劑(ji)。發泡機(ji)(ji)超過2天(tian)不(bu)使(shi)用(yong)(yong)的(de)，需拆(chai)(chai)(chai)除(chu)(chu)攪(jiao)拌(ban)頭并拆(chai)(chai)(chai)除(chu)(chu)內六角清(qing)(qing)(qing)理(li)(li)內部殘(can)渣，后噴(pen)(pen)(pen)除(chu)(chu)銹(xiu)(xiu)劑(ji)。攪(jiao)拌(ban)轉(zhuan)(zhuan)(zhuan)(zhuan)子用(yong)(yong)鋼絲刷清(qing)(qing)(qing)理(li)(li)干(gan)凈，機(ji)(ji)頭兩側(ce)全缸(gang)拆(chai)(chai)(chai)除(chu)(chu)清(qing)(qing)(qing)理(li)(li)內部污(wu)物，并噴(pen)(pen)(pen)除(chu)(chu)銹(xiu)(xiu)劑(ji)。檢(jian)查(cha)所(suo)使(shi)用(yong)(yong)設(she)備(bei)是(shi)否(fou)正常，拆(chai)(chai)(chai)除(chu)(chu)攪(jiao)拌(ban)轉(zhuan)(zhuan)(zhuan)(zhuan)子，檢(jian)查(cha)攪(jiao)拌(ban)電機(ji)(ji)是(shi)否(fou)工(gong)作；旋轉(zhuan)(zhuan)(zhuan)(zhuan)是(shi)否(fou)遲緩，有(you)無噪(zao)聲、發熱、反轉(zhuan)(zhuan)(zhuan)(zhuan)等現象，檢(jian)查(cha)各管(guan)路是(shi)否(fou)暢通(tong)，有(you)無凝固物堵塞，必要時(shi)用(yong)(yong)清(qing)(qing)(qing)洗劑(ji)清(qing)(qing)(qing)洗并吹干(gan)。